IX Industrial Dual-Angle EtherCAT Cable

PCM Cable Co., Ltd. is one of the leading ix industrial dual-angle ethercat cable manufacturers and suppliers in China. Welcome to wholesale high quality customized products at discount price from our factory. Contact us for quotation and free sample.

Premier Cable PCM-0971 is a short-distance Industrial Ethernet cable assembly developed specifically for EtherCAT servo amplifier daisy-chain connections,the 500±20mm assembly combines a Hirose IX40G-A-10S-CVL1(7.0) A-Key 90° downward connector with an IX40G-A-10S-CVL2(7.0) A-Key 90° upward connector.

This opposing right-angle architecture is especially suited to adjacent servo amplifiers, drives and motion-control modules installed sequentially inside electrical cabinets, allowing direct EtherCAT IN/OUT interconnection without excessive cable loops.

◆    Core Advantages

As a high-spec industrial Ethernet daisy-chain wire precision-built by Premier Cable, this dual right-angle IX Industrial harness redefines multi-module series integration inside enclosures. Adhering strictly to blueprints, it seamlessly pairs Terminal P1 (downward CVL1) with Terminal P2 (upward CVL2). Within a tight 500mm footprint, it opens up a dedicated channel optimized for EtherCAT, untangling layout knots common to high-density servo drive network interconnect tasks.

◆    Stable Connectivity

This completed jumper assembly exhibits peerless connectivity under heavy mechanical shock profiles. The four precision-twisted 26 AWG line pairs shown on the diagram work alongside continuous shield-to-shield grounding (S-S) to clamp overall contact resistance within a sub-3Ω threshold. This ensures zero packet dropouts at the physical layer, maintaining flawless line cycles even when concurrent high-power drives trigger severe resonance during rapid accel-decel intervals.

◆    Installation Requirements

The standard 500±20mm span of PCM-0971 completely eliminates tedious on-site slack-management layout calculations. Thanks to factory-overmolded craftsmanship, wire harness integrators bypass manual wire-stripping or custom elbow fitting inside tight equipment narrowings. Its 6.8mm OD green industrial jacket minimizes installation bend radius requirements while opening up vital airflow clearances for dense multi-axis panel clusters.

◆    500mm Opposing Right-Angle Design for Optimized Servo Daisy Chains

PCM-0971 features a 500±20mm short-span design with a CVL1 90° downward exit on one end and a CVL2 90° upward exit on the other, specifically optimized for EtherCAT daisy-chain connections between adjacent servo amplifiers. The opposing right-angle geometry creates a natural drive-to-drive routing path, reducing U-shaped cable loops, sagging, sharp bends, and wiring congestion while improving cabinet organization and serviceability.

 

◆    CAT6A 26AWG SFTP Architecture for High-Speed Signal Integrity

The cable uses a CAT6A SFTP, 26AWG, four-pair shielded twisted-pair construction with an approximately 6.8mm outer diameter. Differential pairs are precisely assigned to pins 1-2, 4-5, 6-7, and 9-10. Individual pair shielding together with continuous overall shielding helps reduce crosstalk and external EMI, making the assembly well suited to cabinets containing servo drives, inverters, motors, and high-power wiring. Continuous S-to-S shield connection further supports stable EtherCAT and high-speed Industrial Ethernet communication.

●    Factory-Assembled Dual-Angle Harness for Faster and More Repeatable Installation

PCM-0971 is a fully factory-assembled IX Industrial cable harness with predefined CVL1/CVL2 orientation, 500mm length, and pin mapping. No field stripping, soldering, or manual right-angle cable forming is required. Its fixed geometry allows the cable to be standardized as a servo-network jumper within OEM equipment BOMs, improving routing consistency, reducing installation errors, and accelerating repetitive control-cabinet assembly and maintenance.

 

●    100% Electrical Validation for Reliable Long-Term Connectivity

Every PCM-0971 assembly undergoes 100% open, short, and miswire testing, together with insulation- and contact-resistance verification according to the engineering drawing. This confirms correct pin mapping, electrical continuity, and shield connection before shipment. Combined with the dual-right-angle design, which reduces long-term bending and pulling stress near the connector exits, factory-controlled manufacturing and full electrical inspection help improve consistency and reliability in continuously operating EtherCAT servo networks.

Centralized Intelligent Control Cabinets

 

Compact DIN-rail controller matrices, multi-channel distributed remote I/O link boxes, and high-density wall-mount patch bays.

Automated Assembly Line Power Busses

 

Lithium-ion battery winder master controls, packaging machine rotary knife sync paths, and semiconductor surface-mount communication cells.

Q1: The pin assignment chart leaves Pin 3 and Pin 8 blank. Does this disrupt EtherCAT or standard Gigabit transfer?

A1: Not at all. This harness adheres strictly to the standard 4-pair (8-conductor) A-Key Industrial Ethernet wiring framework. Pins 1-2, 4-5, 6-7, and 9-10 perfectly align with the four high-speed differential signal pairs of Cat6A. Pins 3 and 8 are deliberately unpopulated terminal lanes in standard A-Key 10S interfaces to optimize inter-pair electrical isolation-a design essential for certified 10GbE transfer.

Q2: What is the practical value of the DC 300V insulation test for our low-voltage 24V servo network layouts?

A2: It is paramount for safety. Though EtherCAT data feeds run at low voltages, control boxes are packed with 220V or 380V high-power motor lines. Premier Cable's choice to apply 100% factory DC 300V high-voltage isolation checks (0.01s, ≥10MΩ) completely isolates potential manufacturing micro-burrs, vastly reinforcing robustness against inductive surge cross-talk.

Q3: If our drive gap differs from 500mm, can this drawing blueprint be configured for alternative lengths or colors?

A3: Yes. The 500mm length is the standard stocked configuration for drawing PCM-0971. As a direct custom harness factory, Premier Cable houses complete in-house engineering and tooling assets. We can rapidly adjust this layout to craft custom lengths (such as 200mm micro-jumpers) or alternative high-flex track-rated coatings tailored to your automated specs.

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